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CED Coating Plant
Prominent & Leading Manufacturer from Vasai, we offer ced coating rectifier, ktl coating palnt, ced coating plant, anode cell for ced coating, ced anode cells and ed coating tank.
Product Price: Rs 2,49,997 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Details:
| Rectifier Type | Three Phase |
| Current | 200amp |
| Frequency | 50hz |
| Design | Transformer Based |
| Type of Coating | ED Coating, CED Coating |
| Winding | Copper Winded |
| Brand | Adil Industries |
| Delivery Location | World Wide |
Basic Details:Function: CED coating rectifiers provide the necessary DC electrical power to drive the cathodic electrodeposition process. They create an electric field within the coating bath, causing the charged paint particles to migrate and deposit onto the metal surface to be coated.Material: CED coating rectifiers are typically constructed using materials that can withstand the corrosive environment of the electrocoating bath. They may have corrosion-resistant coatings or enclosures to protect the electronics.Applications: These rectifiers are primarily used in the automotive industry and other sectors where corrosion protection and paint adhesion are critical. Common applications include coating vehicle bodies, agricultural equipment, and industrial machinery.Specifications/Additional Details:Output Voltage: CED coating rectifiers provide a specific DC voltage output, typically in the range of 0-500 volts, depending on the requirements of the electrocoating process. The voltage is adjustable to control the coating thickness.Output Current: The rectifiers also supply a specified DC current, measured in amperes (A). The current output is adjusted to control the rate of deposition and the quality of the coating.Voltage Regulation: CED rectifiers may feature voltage regulation capabilities to maintain a stable output voltage even when input voltage fluctuations occur.Current Regulation: Some rectifiers include current regulation features to ensure consistent and controlled deposition rates.Control Panel: CED coating rectifiers often include a control panel or interface for operators to set and adjust the voltage and current parameters. They may have digital displays and user-friendly controls.Protection Features: To ensure the rectifier's reliability and safety, protection features such as overvoltage protection, overcurrent protection, and short-circuit protection are typically included.Cooling System: These rectifiers generate heat during operation, so they may incorporate cooling systems like fans or heat sinks to dissipate excess heat and maintain optimal operating temperatures.Efficiency: Efficient rectifiers are desirable to minimize energy consumption and reduce operating costs.Remote Monitoring and Control: Some advanced CED coating rectifiers offer remote monitoring and control capabilities, allowing operators to monitor and adjust settings from a distance.Safety Compliance: Ensure that the CED coating rectifier meets safety and compliance standards relevant to your industry.Installation: Proper installation and grounding are crucial to the safe and effective operation of CED coating rectifiers. Follow manufacturer guidelines and local electrical codes during installation.Maintenance: Regular maintenance, including cleaning, inspection, and preventive measures, can prolong the life and reliability of the rectifier.Cost: The cost of CED coating rectifiers can vary widely depending on their capacity, features, and specifications.
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Product Price: Rs 36,00,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Details:
| Plant Type | Hoist Type |
| Automation Grade | Semi Automatic |
| Usage Application | Two Wheeler Parts, Three Wheeler Parts, Appliance Parts, Automotive Parts, Tractor Parts |
| Tank Capacity | 3000 L |
| Material Of Construction | PP |
| Operating Voltage | 300–400 VDC |
| Usage Industry | Automotive, General Engineering, Appliances, Fabrication |
| Delivery Location | World wide |
| Brand | Adil Industries |
Basic Details:
KTL (Cathodic Electro Deposition) Plant is used for applying anti-corrosion coating on metal components through an electrochemical painting process, ensuring uniform and high-quality finish.
- Process Type: Cathodic Electro Deposition (KTL/CED)
- Plant Type: Manual / Semi-Automatic / Fully Automatic
- Tank Material: MS Rubber Lined / PP / FRP / SS
- Coating Tank Capacity: As per component size & production
- Rectifier Output: 0–300V DC, customizable current rating
- Pre-treatment Stages: Degreasing, Rinsing, Phosphating
- Drying System: Hot air oven / Curing oven
- Material Handling: Conveyor / Transporter system
- Filtration System: Ultrafiltration (UF) system
- Control System: PLC / HMI based (optional)
- Power Supply: 3 Phase, 415V, 50 Hz
- Excellent corrosion resistance
- Uniform coating thickness
- High production efficiency
- Environment-friendly process
- Long coating life
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Product Price: Rs 30,00,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Details:
| Plant Type | Hoist Type |
| Usage Application | Automotive Parts, Appliance Parts, Tractor Parts, Three Wheeler Parts, Two Wheeler Parts |
| Material Of Construction | PP(Polypropylene) |
| Application | Automotive and commercial vehicle industry, agricultural machinery industry, fitting industry |
| Brand | Adil Industries |
| Power source | DC CED coating rectifier |
| Material to be Coated | Iron, Steel, Aluminium |
| Delivery Location | World wide |
Cathodic Electrodeposition (CED) coating, also known as electrophoretic deposition or electrocoating, is a widely used method for applying protective coatings to various metal surfaces. It involves a process where a paint or coating is deposited onto a conductive substrate using an electric field. This process provides excellent corrosion resistance and uniform coverage, making it commonly used in automotive, aerospace, appliances, and other industries.
Basic Details:
- Process: Cathodic Electrodeposition (CED) coating.
- Purpose: To apply a protective and corrosion-resistant coating to metal surfaces.
- Components: The plant typically consists of tanks for coating material, a bath for the substrate to be coated, and a power supply to create the electric field.
- Operation: The substrate to be coated (usually a metal part) is immersed in a bath containing the coating material. A voltage is applied across the electrodes, causing the coating particles to migrate and deposit onto the substrate's surface.
- Coating Material: The coating material used in CED is typically a water-based paint or resin containing pigments, binders, and other additives. It's designed to provide corrosion resistance, adhesion, and durability.
- Substrate Preparation: Proper cleaning and pretreatment of the substrate are essential for good coating adhesion. This might involve cleaning, degreasing, and surface conditioning.
- Deposition Mechanism: The coating particles are charged and attracted to the substrate due to the electric field. The substrate becomes the cathode, and the particles migrate to it, forming a uniform and tightly adhering coating.
- Baking/Curing: After deposition, the coated substrate is often baked or cured in an oven to further bond the coating and achieve the desired properties.
- Uniformity: CED provides excellent coating uniformity, even on complex shapes and recessed areas, due to the electric field's ability to distribute the coating particles evenly.
- Thickness Control: Coating thickness can be controlled by adjusting factors such as voltage, deposition time, and paint formulation.
- Environmental Impact: CED is often considered environmentally friendly since it produces minimal waste and can be used with water-based coatings, reducing volatile organic compound (VOC) emissions.
- Automated Process: Many CED coating plants are automated for consistent and efficient production. Robots or conveyors can move parts through the coating process.
- Quality Control: Quality checks are performed to ensure proper coating thickness, adhesion, and overall quality. These may include visual inspections, adhesion tests, and corrosion resistance testing.
- Advantages: -Excellent corrosion resistance and durability.- Uniform coating thickness even on complex geometries.- Reduced environmental impact compared to some other coating methods.- Cost-effective for high-volume production due to automation.
- Limitations:- Limited to conductive substrates.- High initial setup costs for plant installation and automation.- Careful pretreatment is necessary for good adhesion.- Difficult to achieve very thin coatings.
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Product Price: Rs 15,00,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Details:
| Plant Type | Hoist Type |
| Automation Grade | Semi Automatic |
| Usage Application | Tractor Parts, Three Wheeler Parts, Appliance Parts, Automotive Parts, Two Wheeler Parts |
| Material Of Construction | PP |
| Operating Voltage | 300–400 VDC |
| Usage Industry | Automotive, General Engineering, Appliances, Fabrication |
| Brand | Adil Industries |
| Delivery Location | World wide |
Basic Details:
An Anode Cell is used in CED (Cathodic Electro Deposition) systems to maintain bath chemistry and remove excess ions during the coating process. It ensures stable coating quality and improves paint life.
- Material: PP / PVC / FRP body
- Membrane Type: Ion-selective membrane (Anode membrane)
- Electrode Material: Titanium with MMO coating
- Shape: Cylindrical / Rectangular (as per tank design)
- Flow System: Continuous permeate circulation
- Mounting: Inside CED tank or external loop
- Operating Voltage: Compatible with rectifier output
- Temperature Range: Up to 40–50°C
- Chemical Resistance: High resistance to CED chemicals
- Maintains pH and conductivity
- Removes excess acid and contaminants
- Improves coating uniformity
- Enhances bath life and efficiency
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Product Price: Rs 15,50,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Details:
| Plant Type | Hoist Type |
| Automation Grade | Semi Automatic |
| Usage Application | Two Wheeler Parts, Automotive Parts, Three Wheeler Parts, Tractor Parts, Appliance Parts |
| Material Of Construction | PP |
| Operating Voltage | 300–400 VDC |
| Usage Industry | Fabrication, Appliances, General Engineering, Automotive |
| Brand | Adil Industries |
| Delivery Location | World wide |
Basic Details:
CED Anode Cells are used in cathodic electrocoating systems to control bath chemistry, remove excess ions, and ensure consistent coating quality.
- Body Material: PP / PVC / FRP
- Membrane: Ion-selective (semi-permeable membrane)
- Anode Material: Titanium with MMO coating
- Design: Cylindrical / Rectangular
- Flow Type: Continuous circulation system
- Installation: Tank mounted / External loop
- Temperature Range: Up to 50°C
- Compatibility: Suitable for all CED coating plants
- Maintains pH & conductivity
- Improves coating uniformity
- Increases bath life
- Reduces contamination
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Product Price: Rs 95,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Details:
| Automation Grade | Semi Automatic |
| Usage Application | Ced Coating |
| Tank Capacity | 3000 L |
| Control Type | PLC |
| Tank shape | Rectangular |
| Brand | Adil Industries |
| Delivery location | World Wide |
The CED (Cataphoretic Electrodeposition) coating tank is an essential component in the electrocoating process, designed to provide a uniform, high-quality finish to metal surfaces. This tank facilitates the application of a corrosion-resistant coating through the electrochemical deposition of paint.
Key Features:
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Electrocoating Process: The tank utilizes an electric current to drive charged paint particles to the surface of the substrate, ensuring an even coat, even in hard-to-reach areas.
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Environmental Control: Equipped with temperature and pH control systems, the tank maintains optimal conditions for consistent coating quality.
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High Efficiency: Designed for rapid throughput, the CED tank allows for quick drying and curing, increasing productivity in manufacturing environments.
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Versatility: Suitable for a variety of metal substrates, including steel and aluminum, making it ideal for automotive parts, industrial equipment, and consumer goods.
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Corrosion Resistance: The coatings produced in the CED tank provide excellent protection against rust and environmental damage, extending the lifespan of coated products.
-
Eco-Friendly: Many CED systems use water-based coatings, reducing VOC emissions and promoting sustainable practices in industrial processes.
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Product Price: Rs 4,45,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Details:
| Plant Type | Conveyorised |
| Automation Grade | Semi Automatic |
| Usage Application | Tractor Parts, Two Wheeler Parts, Three Wheeler Parts, Appliance Parts, Automotive Parts |
| Tank Capacity | 3000 L |
| Body material | Mild steel |
| Phase | 3Phase |
| Max Temperature | 250C |
| Delivery Location | World Wide |
| Brand | Adil Industries |
Basic Details:Function: The primary function of a CED coating plant oven is to cure and bake the CED coating on metal parts or components. The CED coating is applied through an electrodeposition process and must be properly cured to achieve its desired properties.Application: CED coating is commonly used in the automotive, appliance, and various industrial sectors to provide corrosion resistance and an even, smooth finish on metal substrates.Specifications/Additional Details:Size and Dimensions: The size and dimensions of a CED coating plant oven can vary significantly depending on the production requirements and the size of the parts being coated. Ovens are often customized to accommodate specific parts or production lines.Temperature Control: CED coating plant ovens are designed to maintain precise temperature control throughout the curing process. They typically operate at elevated temperatures (usually between 160°C to 190°C or 320°F to 375°F) to facilitate curing of the CED coating.Heating Method: Common heating methods used in CED coating plant ovens include electric heating elements or natural gas burners. The choice of heating method depends on factors like energy efficiency and availability.Conveyor System: Many CED coating plant ovens are equipped with conveyor systems to move coated parts through the oven at a controlled rate. Conveyor speed and design can be customized for specific production needs.Air Circulation: Proper air circulation within the oven is essential to ensure uniform heating and curing. Fans or blowers are often used to distribute heat evenly.Exhaust System: Ovens typically have exhaust systems to remove fumes and ensure a safe working environment. These systems may include air filtration to capture and treat any volatile organic compounds (VOCs) emitted during the curing process.Controls and Monitoring: Modern CED coating plant ovens are equipped with advanced control systems that allow operators to set and monitor temperature, humidity, and other crucial parameters. Alarms and safety features are often included to ensure process reliability.Materials and Insulation: The oven's construction materials are selected for durability and resistance to high temperatures. Insulation is essential to minimize heat loss and increase energy efficiency.Safety Features: Safety features such as emergency shutdown systems, fire detection, and suppression systems are important for ensuring the safety of the oven and its operators.Customization: Manufacturers often offer customization options to tailor the oven to the specific needs of the CED coating process and the parts being coated.Quality Standards: Compliance with industry standards and safety regulations is essential for CED coating plant ovens, especially if they are used in large-scale production environments.Maintenance: Routine maintenance and cleaning are required to keep the oven in optimal working condition and to ensure consistent curing results.Cost: The cost of a CED coating plant oven can vary significantly depending on its size, specifications, and customizations
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Product Price: Rs 36,00,000 / PieceGet Best Price
Product Details:
| Application | Cement |
Basic Details:
CED Transporter System is used to move components through different stages of the CED coating process (pre-treatment, coating, rinsing, curing) in a controlled and automated manner.
- Type: Overhead conveyor / Power & Free / Hoist type
- Structure Material: MS / SS fabrication
- Drive System: Motorized with gearbox (VFD controlled optional)
- Load Capacity: 50 kg – 2000 kg (customizable)
- Speed: Adjustable as per process requirement
- Control System: PLC / HMI based automation (optional)
- Operation Mode: Manual / Semi-auto / Fully automatic
- Track Length: As per plant layout
- Power Supply: 3 Phase, 415V, 50 Hz
- Smooth and continuous material handling
- Uniform coating through controlled movement
- High efficiency and reduced manpower
- Suitable for heavy and bulk production
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Product Price: Rs 32,00,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Details:
| Plant Type | Hoist Type |
| Usage Application | Two Wheeler Parts, Three Wheeler Parts, Tractor Parts, Appliance Parts, Automotive Parts |
| Material Of Construction | PP |
| Operating Voltage | 300–400 VDC |
| Delivery Location | World Wide |
| Country of Origin | Made in India |
| Frequency | 50hz |
| Power Source | DC CED coating rectifier |
| brand | Adil Industries |
Cathodic Electrodeposition (CED) coating, also known as electrophoretic deposition or electrocoating, is a widely used method for applying protective coatings to various metal surfaces. It involves a process where a paint or coating is deposited onto a conductive substrate using an electric field. This process provides excellent corrosion resistance and uniform coverage, making it commonly used in automotive, aerospace, appliances, and other industries.
Basic Details:
- Process: Cathodic Electrodeposition (CED) coating.
- Purpose: To apply a protective and corrosion-resistant coating to metal surfaces.
- Components: The plant typically consists of tanks for coating material, a bath for the substrate to be coated, and a power supply to create the electric field.
- Operation: The substrate to be coated (usually a metal part) is immersed in a bath containing the coating material. A voltage is applied across the electrodes, causing the coating particles to migrate and deposit onto the substrate's surface.
- Coating Material: The coating material used in CED is typically a water-based paint or resin containing pigments, binders, and other additives. It's designed to provide corrosion resistance, adhesion, and durability.
- Substrate Preparation: Proper cleaning and pretreatment of the substrate are essential for good coating adhesion. This might involve cleaning, degreasing, and surface conditioning.
- Deposition Mechanism: The coating particles are charged and attracted to the substrate due to the electric field. The substrate becomes the cathode, and the particles migrate to it, forming a uniform and tightly adhering coating.
- Baking/Curing: After deposition, the coated substrate is often baked or cured in an oven to further bond the coating and achieve the desired properties.
- Uniformity: CED provides excellent coating uniformity, even on complex shapes and recessed areas, due to the electric field's ability to distribute the coating particles evenly.
- Thickness Control: Coating thickness can be controlled by adjusting factors such as voltage, deposition time, and paint formulation.
- Environmental Impact: CED is often considered environmentally friendly since it produces minimal waste and can be used with water-based coatings, reducing volatile organic compound (VOC) emissions.
- Automated Process: Many CED coating plants are automated for consistent and efficient production. Robots or conveyors can move parts through the coating process.
- Quality Control: Quality checks are performed to ensure proper coating thickness, adhesion, and overall quality. These may include visual inspections, adhesion tests, and corrosion resistance testing.
- Advantages: -Excellent corrosion resistance and durability.- Uniform coating thickness even on complex geometries.- Reduced environmental impact compared to some other coating methods.- Cost-effective for high-volume production due to automation.
- Limitations:- Limited to conductive substrates.- High initial setup costs for plant installation and automation.- Careful pretreatment is necessary for good adhesion.- Difficult to achieve very thin coatings.
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Product Price: Rs 34,00,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Details:
| Coating Type | CED Coating |
| Plant Type | Batch |
| Automation Grade | Semi Automatic |
| Application | Appliances |
| Usage Industry | Automotive, General Engineering, Construction, Furniture, Appliances |
| Brand | Adil Industries |
| Delivery Location | World wide |
Basic Details:
E-Coat (Electrophoretic Coating) Plant is used for applying uniform anti-corrosion coating on metal parts using an electrochemical deposition process.
- Process Type: Cathodic / Anodic Electrocoating
- Plant Type: Manual / Semi-Automatic / Fully Automatic
- Tank Material: MS Rubber Lined / PP / FRP / SS
- Coating Tank Capacity: As per component size & production requirement
- Rectifier Output: 0–300V DC, customizable current
- Pre-treatment: Degreasing, Rinsing, Phosphating
- Filtration: Ultrafiltration (UF) system
- Drying System: Hot air / Curing oven
- Material Handling: Conveyor / Transport system
- Control System: PLC / HMI (optional)
- Power Supply: 3 Phase, 415V, 50 Hz
- Uniform coating even on complex shapes
- High corrosion resistance
- Better paint utilization
- Consistent quality finish
- Suitable for mass production
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Product Price: Rs 98,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Details:
| Plant Type | Water Chilling |
| Chiller Configuration | Single Chiller |
| Application | Food Plant, Pharma Plant, Chemical Plant, Beverage Plant, Plastic Plant, Textile Plant, Dairy Plant |
| Cooling Medium | Water |
| Condenser Type | Water Cooled |
| Brand | Adil Industries |
| Delivery Location | World wide |
1. Input Supply:
3 Phase AC supply380V / 415V / 440V (as per requirement)Frequency: 50 Hz / 60 Hz
2. Output:
DC Voltage Range: 0 – 300V (customizable)DC Current Range: 50A – 5000A (depends on plant size)
3. Control Type:
Thyristor (SCR) based / IGBT basedManual or Automatic control
4. Regulation:
Constant Voltage (CV) / Constant Current (CC) modeSmooth and precise control
5. Ripple Factor:
Low ripple (<5%) for uniform coating
6. Cooling System:
Air cooled / Water cooled
7. Efficiency:
High efficiency (85% – 95%)
8. Protection Features:
Overload protectionShort circuit protectionOver temperature protectionInput phase failure protection
9. Display & Interface:
Digital meters (Volt & Amp)PLC / HMI (optional for automation)
10. Construction:
Robust MS powder-coated panelIndustrial-grade components🔹 Additional Features (Optional):Remote control panelData logging systemSCADA/PLC integrationSoft start feature
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