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Wet Scrubber
We are a leading Manufacturer of industrial venturi wet scrubber and packed bed scrubber system from Vasai, India.
Industrial Venturi Wet Scrubber
Product Price: Rs 2 Lakh / PieceGet Best Price
Product Details:
| Airflow (m3/h or CFM) | Customized |
| Power (hp/ kW) | Customized |
| Usage | Steel Industry |
| Efficiency (%) | upto 90% |
| Material | Mild Steel |
| Scrubber Type | Medium Energy Scrubber |
| Orientation | Vertical |
| Voltage (V) | 380 - 440 Volts |
| Packing media | PP Pall ring |
| Volume Flow | Customized |
| Application | To control particulate matter (PM) |
| Delivery Location | World wide |
| Features | Safe to use, Excellent functionality, Robustness, Robust design, Non corrosive, Low maintenance |
| Circular Tank Capacity | Customized |
| Mist Eliminator | PP demister pad |
Basic Details:
- Operating Principle: Venturi wet scrubbers use a Venturi throat or constriction in the duct to create high-velocity gas flow, which draws in and atomizes scrubbing liquid (usually water) to capture and remove airborne contaminants. The scrubbed gas exits through a demister or mist eliminator to remove entrained water droplets.
- Applications: Venturi wet scrubbers are widely used in industrial processes where removal of particulate matter, aerosols, and gas-phase contaminants is necessary. Common applications include exhaust gas cleaning, odor control, and pollutant removal in industries such as metalworking, chemical manufacturing, and power generation.
- Construction Material: Venturi wet scrubbers are typically constructed from materials resistant to corrosion, such as stainless steel, fiberglass-reinforced plastic (FRP), or other chemically resistant materials.
- Gas Flow Rate: The gas flow rate or volumetric flow rate (measured in cubic meters per second or cubic feet per minute) is a critical parameter used to size the Venturi scrubber to meet the specific application's requirements.
- Pressure Drop: The Venturi constriction creates a pressure drop in the gas stream, which should be considered when designing the system to ensure proper operation.
- Scrubbing Liquid Flow Rate: The flow rate of the scrubbing liquid (usually water) is crucial for efficient contaminant capture. It must be properly matched to the gas flow rate and the type of contaminants being removed.
- Efficiency: The scrubber's efficiency depends on factors such as the scrubbing liquid flow rate, the size of the Venturi throat, and the type of contaminants. Manufacturers provide efficiency data for different applications.
- Contaminant Types: Venturi wet scrubbers can effectively remove particulate matter, aerosols, and some gas-phase contaminants, including acid gases and volatile organic compounds (VOCs).
- Particle Size: The scrubber's effectiveness in capturing particles depends on their size. Larger particles are typically easier to capture than smaller ones.
- Chemical Additives: In some cases, chemicals may be added to the scrubbing liquid to enhance the removal of specific contaminants, such as acids or ammonia.
- Maintenance: Regular maintenance is required to ensure the continued efficiency of Venturi wet scrubbers. This includes cleaning, inspecting, and replacing components as needed.
- Size and Configuration: Venturi wet scrubbers come in various sizes and configurations to accommodate different gas flow rates and contaminant loads. The design can be customized to meet specific application requirements.
- Control Systems: Control systems may be integrated to monitor and adjust parameters such as gas flow rate, liquid flow rate, and pressure drop to optimize scrubber performance.
- Environmental Regulations: Compliance with environmental regulations is essential when using Venturi wet scrubbers. Ensure that the system meets relevant emission standards and permitting requirements.
- Cost: The cost of a Venturi wet scrubber depends on its size, construction material, and any customization needed for a specific application.
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Packed Bed Scrubber System
Product Price: Rs 1 Lakh / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Details:
| Airflow (m3/h or CFM) | Customized |
| Power (hp/ kW) | 1 HP - 20 HP |
| Usage | Chemical Industry |
| Efficiency (%) | Upto 90% |
| Material | FRP |
| We Provide | Installation & Servicing |
| Dimensions (L*B*H) | Customized |
| Orientation | Vertical |
| Voltage (V) | 380 - 440 Volts |
| MOC | PP - FRP |
| Application | Typically used in the chemical, aluminum, and ferroalloy, and chromium electroplating |
| Mist Eliminator | PP demister pad |
| Brand | Adil Industries |
| Packing media | PP Pall Ring |
| Delivery Location | World wide |
A packed bed scrubber is an air pollution control device used to remove pollutants, such as particulate matter and gases, from industrial exhaust gases or process streams. It operates by passing the polluted gas through a bed of packing material, where pollutants are absorbed or chemically reacted with a liquid scrubbing solution.
Basic Details:
- Operating Principle: Packed bed scrubbers operate on the principle of mass transfer, where pollutants in the gas stream come into contact with a scrubbing solution and are removed through absorption or chemical reaction.
- Packing Material: Packed bed scrubbers contain a bed of packing material, typically made of materials like plastic, ceramic, or metal, which provides a large surface area for contact between the gas and the scrubbing liquid.
- Applications: Packed bed scrubbers are used in various industries, including chemical processing, manufacturing, wastewater treatment, and air pollution control, to remove contaminants such as acids, particulate matter, volatile organic compounds (VOCs), and ammonia.
Specifications/Additional Details:
- Design Configuration: Packed bed scrubbers can have a vertical or horizontal design, and the choice depends on the specific application and space constraints.
- Scrubbing Liquid: The choice of scrubbing liquid depends on the pollutants to be removed. Common scrubbing liquids include water, acids, bases, and specialty chemical solutions tailored to specific pollutants.
- Packing Material Type: The type of packing material used can vary, with choices like Raschig rings, Pall rings, or other structured packing materials. The selection depends on the process requirements and the pollutants to be removed.
- Gas Flow Rate: The design of the scrubber considers the flow rate of the gas stream to ensure adequate contact time between the gas and the scrubbing liquid.
- .Pressure Drop: Packed bed scrubbers create a pressure drop in the gas stream due to the resistance offered by the packing material. The pressure drop is considered in the design to ensure efficient operation.
- Efficiency: The removal efficiency of a packed bed scrubber depends on factors like contact time, packing material surface area, and the chemical properties of the scrubbing solution.
- Material of Construction: The construction material of the scrubber can vary based on the compatibility with the scrubbing solution and the corrosiveness of the gas stream. Materials like fiberglass-reinforced plastic (FRP), stainless steel, or exotic alloys are commonly used.
- Control Systems: Packed bed scrubbers may include control systems to monitor and adjust variables such as liquid flow rate, pH levels, and temperature to optimize pollutant removal.
- Stack Design: The design of the exhaust stack connected to the scrubber ensures proper discharge of treated gases in compliance with environmental regulations.
- Maintenance: Regular maintenance is essential to ensure the efficient operation of packed bed scrubbers. This includes cleaning, replacement of packing material, and monitoring of liquid and gas flows.
- Safety Features: Safety features such as pressure relief devices and leak detection systems are often incorporated into the design to prevent accidents.
- Environmental Compliance: Packed bed scrubbers are used to meet environmental regulations, and compliance with local, state, and federal emissions standards is critical.
- Cost: The cost of a packed bed scrubber can vary significantly based on its size, materials, and complexity.
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